American Journal of Electrical and Electronic Engineering. 2018, 6(3), 93-99
DOI: 10.12691/AJEEE-6-3-4
Original Research

Robust Cascade Temperature Control for a HSNWT

Yongbo Lai1, , Dewen Kong1, 2 and Zhiwei Wang1

1School of Mechanical & Electrical Engineering, Jiangsu College of Information Technology, Wuxi, China

2Wuxi Precise Intelligent Mould Institute, Wuxi, China

Pub. Date: December 12, 2018

Cite this paper

Yongbo Lai, Dewen Kong and Zhiwei Wang. Robust Cascade Temperature Control for a HSNWT. American Journal of Electrical and Electronic Engineering. 2018; 6(3):93-99. doi: 10.12691/AJEEE-6-3-4

Abstract

Applies programmable logic controller (PLC) to configure control hardware system, addresses the temperature control for a high speed nitrogen gas wind tunnel (HSNWT) testing, in order to obtain variable high temperature control with variable high speed gas flow, a coordinating factor of the gas flow is proposed between the tunnel’s heating and water cooling systems, moreover, considering the temperature modeling nonlinearities, uncertainties and disturbances, establish robust cascade fuzzy PID and expert predictive control strategies for the inner-loop water cooling subsystem and the outer-loop heating system, respectively, which effectively overcomes the influences of large inertia and transport time delay on the temperature responses. Furthermore, designs human-machine integrated user control interface (HMI), achieves fast and accurately control for user operating. The designed system are simulated and tested in the application, which results demonstrate that the system runs stable and reliable, has strongly robustness when the temperature changes with different loading heat modes, and has excellent capability of variable high speed nitrogen gas flow.

Keywords

Temperature control, HSNWT, PLC hardware configuring, cascade control, fuzzy PID, predictive intelligent PID

Copyright

Creative CommonsThis work is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/

References

[1]  Jewel B., Low speed wind tunnel testing, New York, Wiley, 1999.
 
[2]  S. Zhao, L. Liao, and Y. Chen, “1700°C Hot wind tunnel for thermal calibration,” Aviation Measure Testing Technology, 20(4). 3-6, 2000.
 
[3]  T. Xu, X. Pu, and Z. Yuan, “Application of PID parameter setting based on a genetic algorithm in a high-temperature multiphase flow wind tunnel,” Journal Engineering Thermal Energy Power, 25(4). 414-417, 2010.
 
[4]  Y. H. Li, Ch. Zh. Cai, Kok-M. Lee and F. J. Teng, “A Novel Cascade Temperature Control System for a High-Speed Heat-Airflow Wind Tunnel,” IEEE/ASME Transaction on Mechatronics, 18(4). 1310-1319, 2013.
 
[5]  M. Salah, T. Mitchell, J. Wagner, and D. Dawson, “A smart multiple-loop automotive cooling system-Model, control, and experimental study,” IEEE/ASME Transactions on Mechatronics, 15(1). 117-125, 2010.
 
[6]  Y. Li, S. S. Choi, and C. Yang, “Dish-Stirling Solar Power Plants: Modeling, Analysis, and Control of Receiver Temperature,” IEEE Transaction on Sustainable Energy, 5(2). 398-408, 2014.
 
[7]  X. F. Li, D. H. Li, J. M. Gao, M. Pang, “Temperature drift compensation algorithm based on BP and GA in quartz flexible accelerometer,” Applied Mechanics and Mechanical Engineering, 249(25). 95-99, 2013.
 
[8]  R. D. Zhang, A. K. Xue, and F. R. Gao, “Temperature Control of Industrial Coke Furnace Using Novel State Space Model Predictive Control,” IEEE Transaction on Industrial Informatics, 10(4). 2084-2093, 2014.
 
[9]  Emadi, A. Saboonchi, M. Taheri, and S. Hassanpour, “Heating characteristics of billet in a walking hearth type reheating furnace,” Applied Thermal Engineering, 63(1). 396-405, 2014.
 
[10]  L. Han and Z. Zhang, “The application of immune genetic algorithm in main steam temperature of PID control of BP network,” Physics Procedia, 24. 80-86, 2012.
 
[11]  J. H. Qiao, T. Y. Chai, “Intelligence-Based Temperature Switching Control for Cement Raw Meal Calcination Process,” IEEE Transactions on Control Systems Technology, 23(2). 644-661. 2015.
 
[12]  L. Shen, J. J. He, Ch. H. Yang, etc.., “Temperature Uniformity Control of Large-Scale Vertical Quench Furnaces for Aluminum Alloy Thermal Treatment,” IEEE Transaction on Control Systems Technology, 24(1). 24-40, 2016.